Processing self-clinching fasteners

Modern fasteners use a wide range of technologies for producing strong, reusable and permanent threads and fixing points in thin sheet metal or other ductile and non-ductile materials – and these also include clinching

In the modern-day production environment, the quality of the products and the productivity of the manufacturing and assembly process are playing an ever more important role.

That is where we come in; our processing machines simplify and optimise work processes and boost quality and productivity with the reliability and energy efficiency of a hydraulic machine. Reduced handling and exact, reliable fitting of the self-clinching fasteners allows you to safeguard your competitive lead.

We will be happy to take up your challenge and can also offer special customised solutions.

Technical features

Pressure over the whole stroke

at every point of the fitting process without the need to set or adjust the safety system.

Energy-saving and eco-freindly

reduce the energy consumption by up to 40 % by comparison with pneumatic systems. The energy consumption in standby is only 15 % of the energy required under full load.

Manual J-frame

allows fasteners to be fitted in sheet metal constructions with restricted accessibility.

Simple operation

quick setting of the clinching force allows the machine to be set up within seconds.

Fixed stop

The fixed stop enables the stopping position of the cylinder to be precisely set and to be maintained for all the subsequent fitting operations. This offers even better uniformity, particularly with soft workpieces.

Safety system

Safe and reliable – The safety system of the clinching machines offers the operator total protection.

  • No loss of time due to resetting or adjustment of the safety system.
  • The safety system functions irrespective of the operating state of the machine for conductive and non-conductive workpieces.
  • It is possible to adjust the power during work without having to adjust the safety system.

S-416 Plus

  • Insertion force max. 44 kN
  • Overhang 406 mm
  • Possibility of processing an
    M8 nut in structural steel
  • Standard power supply
    1-phase, 220 V / 50 Hz

  • Strong frame structure, less vibrations
  • Simple handling
  • Short retooling times
  • Ergonomic design
  • Extensive tool package and simple control panel allows the majority of the complex clinching operations to be performed by a single operator
  • Fast press force setting and repetition accuracy ± 1 %
  • Double safety system for conductive and non-conductive materials
  • Noise reduced to 35 dB
  • High-quality hydraulic components for long-term stability even under difficult working conditions
  • Low service and maintenance requirements
  • Outstanding price/performance ratio
  • CE certificate
Processing (structural steel)M8
Force44 KN
Throat depth406 mm
Throat height340 mm
Stroke length adjustableYes
Numbers of inserts per hour (manually)1500
Repeat accurancy+- 1 %
Safety deviceYes
Turnstile Insertion System (optional)Yes
Automatic feeding system (optional)No
Clinching joint system (optional)Yes
Dwell timeNo
Batch counter (optional)No
Main power1,5 kw
Tank capacity38 l
Power supply220 V single phase 50 Hz
Dimensions (WxDxH) mm740x840x1650
Net weight335 kg
Item no.Description
330.416.000.000-1-1Processing machine
S-416 Plus
331.416.000.002-1-133-piece
manual tool kit
331.416.000.003-1-1Automatic feeder
system

S-618 Plus

  • Insertion force max. 54 kN
  • Overhang 458 mm
  • Possibility of processing
    an M10 nut in structural steel
  • Standard power supply
    3-phase, 380 V / 50 Hz

  • Strong frame structure, less vibrations
  • Simple handling
  • Short retooling times
  • Ergonomic design
  • Extensive tool package and simple control panel allows the majority of the complex clinching operations to be performed by a single operator
  • Fast press force setting and repetition accuracy ± 1%
  • Double safety system for conductive and non-conductive materials
  • optional automatic feeder system and automatic tools
  • High-quality hydraulic components for long-term stability even under difficult working conditions
  • Low service and maintenance requirements
  • Geringer Wartungs- und Servicebedarf
  • Outstanding price/performance ratio
  • CE certificate
Processing (structural steel)M10
Force54 KN
Throat depth450 mm
Throat height381 mm
Stroke length adjustableYes
Numbers of inserts per hour (manually)1500
Repeat accurancy+- 1 %
Safety deviceYes
Turnstile Insertion System (optional)Yes
Automatic feeding system (optional)Yes
Clinching joint system (optional)Yes
Dwell timeStandard
Batch counter (optional)Yes
Main power2,2 kw
Tank capacity38 l
Power supply380 V 3 phase 50 Hz
Dimensions (WxDxH) mm800x810x2100
Net weight610 kg
Item no.Description
330.618.000.000-1-1Processing machine
S-618 Plus
330.618.000.001-1-1618 Plus with
fixed stop cylinder
331.416.000.002-1-133-piece
manual tool kit
331.416.000.003-1-1 Automatic
feeder system

S-824 Plus

  • Insertion force max. 72 kN
  • Overhang 610 mm
  • Possibility of processing
    an M12 nut in structural steel
  • Standard power supply
    3-phase, 380 V / 50 Hz

  • Strong frame structure, less vibrations
  • Simple handling
  • kurze Umrüstzeiten
  • Short retooling times
  • Ergonomic design
  • Extensive tool package and simple control panel allows the majority of the complex clinching operations to be performed by a single operator
  • Fast press force setting and repetition accuracy ± 1%
  • variable pressure holding time
  • Double safety system for conductive and non-conductive materials
  • optional automatic feeder system and automatic tools
  • High-quality hydraulic components for long-term stability even under difficult working conditions
  • Low service and maintenance requirements
  • Outstanding price/performance ratio
  • CE certificate
Processing (structural steel)M12
Force72 KN
Throat depth610 mm
Throat height421 mm
Stroke length adjustableYes
Numbers of inserts per hour (manually)1500
Repeat accurancy+- 1 %
Safety deviceYes
Turnstile Insertion System (optional)Yes
Automatic feeding system (optional)Yes
Clinching joint system (optional)Yes
Dwell timeYes
Batch counter (optional)Yes
Main power3,75 kw
Tank capacity76 l
Power supply380 V 3 phase 50 Hz
Dimensions (WxDxH) mm1025x960x2500
Net weight950 kg
Item no.Description
330.824.000.000-1-1Processing machine
S-824 Plus
331.416.000.002-1-133-piece
manual tool kit
331.416.000.003-1-1 Automatic
feeder system

Options

Manual tool kit

33-piece manual tool kit for the processing of nuts, bolts and bushes of various sizes (M2-M8; length up to 35 mm).

Turnstile insertion system

Multiple tool with four colour-coded containers each assigned to one of the four anvils.

Part Counter

Consists of 3 independent counting units and an acoustic signal generator. Displays the remaining number of fasteners to be inserted for the workpiece.

  • Job counter
  • Total job counter
  • Total counter

Forward Limited

The fixed stop enables the stopping position of the cylinder to be precisely set and to be maintained for all the subsequent fitting operations. This offers even better uniformity, particularly with soft workpieces.

Lazer locating light

Simplifies positioning of large workpieces in the exact insertion position.

Automatic feeder system

  • Vibratory conveyor with variable power and vibration setting
  • Continuous or pulsed operation possible
  • Integrated vacuum generator
  • Suitable for nuts, bolts and bushes M2-M12; length up to 30 mm

Self Clinching Parts